Fan size selection: Why one 24-foot HVLS fan is better than four small fans?

6/13/2025

Two warehouse scenes below: one with four small industrial fans roaring at high speed, creating noisy local airflow that barely blows to the workers' necks; the other with a huge 24-foot ceiling fan, rotating slowly like a mountain breeze, cooling the entire space evenly. This difference is not just about comfort - it is also a game of physics, engineering and economics.

The truth about aerodynamics: size determines efficiency

1.The fluid magic of large-size fan blades

HVLS (high volume low speed) fans use the principles of fluid dynamics to efficiently drive air. A 24-foot fan can push ≥18,000 cubic meters/minute of airflow with a speed of only 0-46 RPM. It forms a wind column that goes vertically downward and gradually spreads to the surroundings, rises when it encounters a wall, and finally forms a "conical circulating airflow" that covers no dead corners.

2.Physical drawbacks of small fans

In contrast, four small fans with a diameter of 1-2 meters need to rotate at a high speed of 300-1000 RPM. Their blades produce fragmented turbulence that can only cover isolated areas. More importantly, high-speed rotation increases air friction - violating aerodynamic efficiency

Data comparison: Why does one giant fan crush four small fans?

1.Coverage and airflow quality

24-foot HVLS fan
Coverage 1200-1500㎡ (≈13,000-16,000 square feet) Strong wind in some areas like a "wind tunnel", no wind in other areas
 
 4 small fans
Total coverage <300㎡, with a large number of dead spots
Forming a laminar breeze of 1-3m/s, the body temperature drops by 5-8℃

2. Energy consumption: The killer of electricity bills

HVLS: 1.5kW motor, actual energy consumption <1 kWh/hour. With air conditioning, it can reduce cooling costs by 30% and save 25% of heating costs in winter.
Small fan group: single unit power consumption 0.5-1kW, four units total power consumption 2-4 kWh/hour - energy consumption quadrupled, the effect is broken

3. Noise: Quietness is high productivity

HVLS: ≤65 dB (equivalent to conversation), no high-frequency cutting noise.
Small fan: >80 dB (comparable to juicer), workers need to shout to communicate.

4. Space and safety engineering

HVLS advantages
High-altitude suspension → free up ground space
German safety system: laser-cut steel plate + hydraulic locking bolt
 
Small fan hazards
Ground base + wires → tripping hazard
Exposed blades → work injury hazard

5. Air treatment: Black technology that small fans can’t do

HVLS: Break the heat stratification, and reverse the fan blades in winter to push the hot air on the roof down.
Small fans: can only stir the air locally, and cannot solve the problem of heat accumulation on the top.

Three golden rules for purchasing HVLS

1. Floor height restriction: The installation height must be ≥4.5 meters to achieve the cone airflow effect
2. Motor revolution: Permanent magnet synchronous motor (PMSM) is the first choice, which saves 30% energy and supports stepless speed change
3. Smart IoT: Models with control systems

People Also Ask|Users are also concerned about these issues

Q: Can HVLS fans replace air conditioners?
A: In temperate climate zones, they can completely replace air conditioners; in hot areas, they can be used with air conditioners to reduce cooling time by 30%.

Q: Is the fan blade life reliable?
A: The aviation aluminum blade is designed to resist corrosion and does not require replacement for 15 years (the speed is only 1/20 of a small fan, and wear and tear can be ignored)

Q: Is it suitable for outdoor places?
A: The first choice for stadiums/open-air workshops/farms, a single unit covers 1500㎡, and the wind resistance level is ≥8.

Final conclusion

After the above comparison, I believe you have understood why HVLS FAN is a product favored by the market in large industrial spaces. If you want to buy an HVLS FAN, you can contact us at any time to send a consultation, and our staff will develop a plan for you free of charge according to your needs.
 


 

 

 

 


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